| PIONEER SEED
- GROWTH CHAMBER RELOCATION - ELECTRICAL
EICA – Award Winner
This project was a fast track relocation of a scientific community
and their experiments from multiple locations into a single facility.
This work had to be completed without interruption to the life cycles
of their research.
The
work on this job was conducted in a true partnership between the
owner, engineering firm, construction manager and M.Davis. Weekly
team meetings facilitated open and honest communication between
all parties creating solutions to the current challenges and in
many cases coming up with ideas that reduced schedule or saved costs.
Safety played a major role in our success, as it does on all of
our projects. Some of the safety challenges we faced were as follows:
- Working
in a building where the main power couldn’t be turned off
- All
area work required carefully planned outages for tie-ins
- Dielectric
PPE was worn when working on or near energized circuits
- Not
the preferred method but the only feasible option
- Underground
services
- Prints
not to date so all excavations had to be scanned for underground
interferences
- Because
we excavated in an existing building around operating utilities,
most of the digging had to be done by hand in trenches that were
braced with hydraulic shoring
Once
the work areas were isolated, they were completed gutted to the
steel columns and concrete floors. After the D+R was complete, entirely
new electrical systems had to be installed to include the following:
- A
new electrical control room
- Over
a dozen new electrical panels had to be installed
- Ranging
from 125 amps to 600 amps
- Electrical
systems for
- Researchers
office complex
- Tissue
culture facility
- Multi
use lab space
- Multiple
growth chambers
In
order to meet schedule and keep quality high, we broke our electrical
workforce into four groups with each group having its own team leader.
The foreman met with each team leader daily to review and adjust
schedule and to make sure that our procedures like point to point,
megging of power conductors, termination sheets, shutdown requests
as well as job control we’re all in accordance with M.Davis
standards.
The
end result was a project that was completed ahead of schedule with
a cost savings in excess of $400,000 and a customer that continues
to utilize us as their preferred electrical/ mechanical contractor.
PIONEER SEED - GROWTH CHAMBER RELOCATION
- MECHANICAL
EICA – Award Winner
This
project was a fast track relocation of a scientific community and
their experiments from multiple locations into a single facility.
This work had to be completed without interruption to the life cycles
of their research.
The
work on this job was conducted in a true partnership between the
owner, engineering firm, construction manager and M.Davis. Weekly
team meetings facilitated open and honest communication between
all parties creating solutions to the current challenges and in
many cases coming up with ideas that reduced schedule or saved costs.
Safety
played a major role in our success, as it does on all of our projects.
Some of the safety challenges we faced were as follows:
- Making
sure all of the lab equipment was decontaminated before removal
- Being
able to isolate services for removal behind a double block and
bleed
- Executing
line breaks on eight separate systems in multiple locations
- Scanning
for underground interferences
- Excavating
by hand around operating systems
- Material
handling / rigging of old equipment during the D+R phase
Once
the work areas were isolated, they were completed gutted to the
steel columns and concrete floors. After the D+R was complete, entirely
new mechanical systems had to be installed to include the following:
- Sanitary
+ domestic water to support restrooms, kitchens + commercial space
- HVAC
and mechanical piping to support occupancy
- Mechanical
systems to support the growth chamber and tissue culture facility
- Two
new heat exchangers on the cooling side in an existing mechanical
room
After
all of the systems were installed, over a dozen growth chamber were
relocated into the renovated space and put on line. The relocation
was accomplished in a series of moves that allowed the scientist
not to miss a single growth season.
To
ensure that we maintained a high level of quality on the piping,
which measured in excess of one mile, we provided the following:
- All
service piping under went a hydrostatic test prior to commissioning
100% success with no warranty work
- All
underground drainage, waste, vents and process piping were inspected
and approved by an independent authorized agency
The
end result was a project that was completed ahead of schedule with
a cost savings in excess of $400,000 and a customer that continues
to utilize us as their preferred electrical/ mechanical contractor.
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